| Cement Plant O&M BOM | ||||
|---|---|---|---|---|
| Plant Section/Activity | Manpower | Materials/Spares | Tools/Equipment | Systems/Software |
| Raw Material Handling | - Crusher Operators (3) - Stacker/Reclaimer Operators (2) |
- Conveyor Belts - Impact Plates - Lubricants |
- Belt Alignment Tools - Vibration Analyzers |
- LIMS (Lab Info System) |
| Kiln Operation | - Kiln Operators (4) - Process Engineers (2) |
- Refractory Bricks - Burner Tips - Thermocouples |
- Infrared Thermometers - Gas Analyzers |
- DCS System - APC Systems |
| Mechanical Maintenance | - Mill Mechanics (6) - Welding Technicians (3) |
- Gearbox Spares - Ball Mill Liners - Roller Press Parts |
- Hydraulic Presses - Laser Alignment Kits |
- CMMS |
| Electrical Maintenance | - HV Electricians (4) - Relay Technicians (2) |
- Motor Windings - Circuit Breakers - Cables |
- Megger Testers - Thermographic Camera |
- SCADA System |
| Process Quality | - Lab Technicians (4) - QC Engineers (2) |
- Chemical Reagents - Reference Materials - Sampling Tools |
- XRF Analyzer - Blaine Apparatus |
- QCS (Quality Control System) |
| Power Management | - Power Engineers (2) - DG Operators (2) |
- Transformer Oil - Battery Banks - Capacitors |
- Load Banks - Power Analyzers |
- EMS (Energy Mgmt System) |
| Safety & Environment | - Safety Officers (3) - Waste Mgmt Team |
- PPE Kits - Fire Extinguishers - Dust Suppressants |
- Gas Detectors - Noise Monitors |
- EHS Software |
| Plant Automation | - Control Engineers (2) - IT Technicians (2) |
- PLC Modules - Network Switches |
- Calibration Tools - Signal Testers |
- MES (Manufacturing Exec System) |
| Predictive Maintenance | - Reliability Engineers (2) - Vibration Analysts (1) |
- Bearing Kits - Lubrication Systems |
- Ultrasound Detectors - Oil Analysis Lab |
- PdM Software |
| Packaging & Dispatch | - Packing Operators (5) - Loader Drivers (3) |
- Cement Bags - Rotary Packers - Truck Seals |
- Bag Weight Checkers - Truck Tarp Systems |
- SAP WM Module |