| Pump & Motor Manufacturing Plant BOM | ||||
|---|---|---|---|---|
| Manufacturing Stage | Manpower | Materials | Machinery/Tools | Quality Systems |
| Design & Engineering | - Design Engineers - CAD Technicians - Fluid Dynamics Experts |
- CAD Models - Material Specs - Tolerance Charts |
- 3D CAD Software - CFD Tools - Prototyping Machines |
- DFMEA Reports - Design Validation Plans |
| Foundry & Casting | - Foundry Operators - Metallurgists - Pattern Makers |
- Cast Iron/Steel - Aluminum Alloys - Sand Molds |
- Induction Furnaces - Die Casting Machines - X-ray Defect Detectors |
- Material Certs - NDT Testing - Dimensional Checks |
| Precision Machining | - CNC Operators - Tool Setters - Quality Inspectors |
- Billet Stock - Cutting Tools - Coolants |
- CNC Lathes/Mills - CMM Machines - Surface Grinders |
- First Article Inspection - SPC Charts - Gauges |
| Motor Winding | - Winding Technicians - Electricians - Insulation Specialists |
- Copper Wire - Insulation Paper - Varnish |
- Automatic Winding Machines - Impregnation Tanks - Megger Testers |
- Hi-Pot Testing - Resistance Checks - Dielectric Tests |
| Pump Assembly | - Assembly Technicians - Hydraulic Experts - Torque Specialists |
- Bearings - Seals/Gaskets - Shafts/Impellers |
- Torque Wrenches - Laser Alignment Tools - Press Fit Machines |
- Leak Tests - Runout Checks - Vibration Analysis |
| Performance Testing | - Test Engineers - Data Analysts - Certification Staff |
- Test Couplings - Calibration Fluids - Load Banks |
- Dynamometers - Flow Test Rigs - Noise Meters |
- ISO 9906 Compliance - CE Cert Docs - Test Logs |
| Surface Treatment | - Coating Technicians - Blasting Operators - Paint Specialists |
- Epoxy Paints - Shot Blast Media - Primer Coatings |
- Paint Booths - Sand Blasters - Curing Ovens |
- Coating Thickness Gauges - Adhesion Tests - Salt Spray Tests |
| Packaging & Shipping | - Packing Staff - Logistics Team - Documentation Clerks |
- Wooden Crates - Anti-corrosive Papers - Desiccants |
- Stretch Wrapping Machines - Forklifts - Barcode Printers |
- Packing Checklists - Shockwatch Indicators - Customs Docs |
| Tooling Maintenance | - Tool Room Engineers - Sharpening Technicians - Calibration Team |
- Tungsten Carbide - Grinding Wheels - Lubricants |
- Tool Grinders - Presetters - 3D Measuring Arms |
- Tool Life Counters - Calibration Certs - Maintenance Logs |