| ETP System - EPC Project BOM | |||
|---|---|---|---|
| Project Phase/Component | Manpower Requirements | Material Requirements | Machinery/Tools |
| Engineering & Design |
- Process engineers (3) - CAD operators (2) - Environmental experts (1) |
- Process flow diagrams - P&ID drawings - Material take-offs |
- AutoCAD/Revit - Simulation software - Soil testing kits |
| Procurement |
- Procurement managers (2) - QA/QC inspectors (2) |
- Pumps & blowers - Clarifiers - Membrane filters - Chemical dosing systems |
- Barcode tracking system - Material testing lab |
| Civil Construction |
- Civil engineers (2) - Masons (10) - Steel fixers (5) |
- RCC materials - HDPE liners - PVC piping - Tanker materials |
- Concrete mixers - Excavators - Compaction rollers |
| Mechanical Installation |
- Fitters (8) - Welders (4) - Crane operators (2) |
- Stainless steel pipes - Valves & fittings - Aeration systems |
- Welding machines - Hydraulic lifts - Alignment tools |
| Electrical & Instrumentation |
- Electricians (4) - Instrumentation techs (3) |
- Control panels - Sensors & probes - SCADA systems |
- Cable pulling equipment - Calibration tools - Testing meters |
| Tank Manufacturing |
- Welding technicians (6) - Quality inspectors (2) - NDT specialists (2) |
- SS/FRP sheets - Epoxy coatings - Structural supports - Anti-corrosive paints |
- Roll bending machines - Automatic welding systems - Sandblasting equipment - Leak testing apparatus |
| Site Fabrication (Tanks & Sumps) |
- Field welders (8) - Riggers (4) - Surveyors (2) |
- Pre-fabricated sections - Modular components - Waterproofing compounds - Anchor bolts |
- Mobile welding units - Crawler cranes - Laser alignment tools - Pneumatic torque wrenches |
| Commissioning & Startup |
- Commissioning engineers (3) - Chemists (2) - Safety officers (2) |
- Bio-culture samples - pH adjusters - Test reagents |
- Flow meters - DO meters - Sludge density testers |
| Process Units |
- Equalization tank operators - Aeration system techs - Filter maintenance crew |
- Activated carbon - Polymer flocculants - UV disinfection systems |
- Sludge dewatering press - Belt filter systems - Chemical dosing pumps |